Dub Train Studio, Mark II

Construction of Dub Train Studio Mark II photo gallery - updated weekly.

The project: convert a 20'x30' RV-sized garage into a 2-room recording studio.

PHASE 2

PHASE 1: OCT-DEC 2005
(48 photos)
PHASE 2: JAN-MAR 2006
(66 photos)
PHASE 3: APR-JUN 2006
(54 photos)
PHASE 4: JUL-SEP 2006
(104 photos)
ACOUSTIC TREATMENT
(in progress)

January 2006
1 - 2 -3 - 4
February 2006
5 - 6 - 7 - 8
March 2006
9 - 10 - 11 - 12 -
13 - 14 - 15 - 16 - 17

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50_workbench_mark2
51_old_main_panel
52_main_panel_side
53_jbox
Phase 2 Workbench
Old Zinsco
Main Panel
J-Box Cutout
1)))  After moving all the junk stored in the main room of the garage into the control room, I began to tear down the rest of the existing shelving. The workbench was detached from the wall and mounted on wheels, and it was finally time to install the new power service!
54_masthead_interior
55_eighteen_inches
56_tangly_wires
57_new_subpanel
Through The Roof
Deep Trench
Tangly Wires
New House Panel
2)))  The service transfer went smoothly, with a bit of ditch digging in between rainstorms. The crusty old Zinsco panel came away smoothly, and the new panel went in without too much fuss.
58_service_drop
59_meter_block
60_garage_door
Service Drop
Meter Block
Final Closing
3)))  The new service drops in at the garage, rather than travelling over the house, and a 100-amp feeder powers the house, which is now run off a subpanel. The old meter block was transferred to the side of the garage. On to Phase 17!
61_reclaimed_lumber
62_safety_pile
63_t111
Shelf Reclamation
Safety Pile!
Expensive Paneling
4)))  One more bit of demolition remained before we could begin to frame the live room. A full set of workbench & shelving was removed, denailed, and stacked neatly for blocking use later. I made a fun play area for kids out of the remaining naily boards!
64_panels_pile
65_new_exterior
66_new_interior
67_rollup_door
Pile O'Panels
New Facade
Inside View
Rollup Closeup
5)))  The first step for the main room was to get rid of the overhead garage door and replace it with a roll-up steel door from the good folks at Automatic Door & Gate in Everett. The Brothers W came over to help frame in the garage door opening and install the new roll-up door.
68_airlock_wall
69_airlock_door
70_eave_beams
71_level_beam
Airlock Wall
Monster Jambs
Beam Staining
Beam Levelling
6)))  With the garage cleared, we quickly framed up the interior wall just inside of the roll-up door which will form a small "airlock" between the outside world and the live room. One more sidebar project remains: create a shingled overhang on the garage exterior so folks won't get wet while they're loading in!
72_installed_beams
73_eave_rafters
74_eave_side
75_eave_shingles
Beam Installation
Rafter Hanging
Side View
Shingley Goodness

7)))  Taking advantage of a break in the rainy weather, we hoisted the heavy 10' beam into place and used Timberloks to fix it to the knee joints. I spent another day cutting rafters to fit (using the rafter square!), then sheathed and shingled the eave structure.

77_entry_light
78_halogen_security
79_switchbox_diagrams
80_cable_tree
Entry Light
Security Light
Junction Box
Cable Tree

8)))  Now that the exterior and interior walls are framed, I can run the rest of the electrical circuits. First up is a new entry light with a motion sensor for those late night load-ins, plus an upgrade to the rusty old security light. Then a little cable prepwork and some home runs, and it's just about ready for inspection!

81_shelf_blocking
82_ceiling_blocking
83_glassblock_again
84_glassblock_caulking
Blocking Key
Lots O' Blocks
Glassblock Redux
Caulking Session

9)))  I began March by cutting and installing blocking in the rafters. These will catch & support the shelving, curtain hardware and track lighting in the finished live room. I also constructed four more glassblock windows for the live room's north wall. Natural Light = Good!

85_raised_threshold
86_rough_layout
87_entry_sleeper
88_foam_panels
Raised Entry
Sleeper Layout
Solid Footing
Foam Panels

10)))  Only one step remains before I can install the live room flooring system - the side door must be lifted by about 1.5 inches to clear the new floor. Luckily this went smoothly, and I began to cut 2x4 studs into the correct lengths to lay down the floor grid.

89_osb_panel
90_raised_bench
91_dewalt_drill
92_panasonic
OSB Panels
The Bench Game
New Drill
Classic Panasonic

11)))  A couple of trips to Home Depot and I was ready to lay the foam insert panels and the OSB subflooring. I also picked up a new cordless drill to replace the creaky old Makita, and just in time: I'll be driving thousands of screws into the flooring, walls, soundboard and drywall over the next few weeks! Luckily the old boombox is still going strong...

93_gold_screws
94_the_dimpler
95_osb_subfloor
96_square_nut
Gold Screws
The Dimpler
New Subfloor
Earthquake!

12)))  Three days, five pounds of gold screws, one partially disassembled jigsaw and a six-pack of Mountain Dew later, the OSB subfloor is complete and firmly fastened down. This will be the working floor for a while, until it's time to install the masonite flooring panels sometime this Spring.

97_live_insulation
98_insulation_south
99_insulation_north
Live Room
South Wall
North Wall

13)))  I wrapped up the final electrical connections and passed my inspection: it's time to insulate! I put up plastic-lined 16" bats in the stud bays, then Rob helped install some thicker R-19 insulation in the ceiling. We threaded it around all the blocking and stapled it into place.

9901_insulated_trusses
9902_rafter_insulation
9903_airlock_north
9904_airlock_sheathing
Trusses Shot
Rafter Vents
Airlock Electrics
Airlock Sheathing

14)))  I finished up the last bit of insulation and began sheathing the outer wall in OSB to seal up the back side of the fiberglass bats. After some careful measuring & cutting, I slid each panel into place and fastened them to the airlock wall. Happy Saint Patrick's Day!

9905_airlock_lights
9906_power_outlets
9907_panel_tools
9908_soundboard_ceiling
Airlock Lights
Power Outlets
Paneling Tools
Dusty Soundboard

15)))  With the sheathing up on the outside wall, I took the time to complete a couple of electrical circuits. The airlock lights give a great submarine-type effect, and the burly commercial-grade 20 amp power outlets are a big improvement over the extension cords. Rob took a break from his grueling puppet schedule to help me install soundboard panels on the ceiling - the dustiest job ever!

9909_dub_threshold
9910_airlock_south
9911_mdf_slats
9912_mdf_dustpile
Dub Threshold
Airlock Paint
MDF Slats
MDF Dustpile

16)))  I spent the last few days of March installing the wall soundboard, and also finishing the southern end of the airlock, where tools will go when the mobile workbench is disassembled for the last time. I also ripped a couple of 1/2" MDF panels into 2" wide 8-foot long strips - the new most dustiest job ever!

9913_oversize_load
9914_ne_slats
9915_cut_table
9916_airlock_garbage
Grader Time
Wall Slats
Cut Table
East Wall

17)))  A welcome interruption from the slat installation came in the form of a city road grader, which scraped the bumpy alleyway and filled in the ruts. I got most of the walls done, with the help of my trusty temporary work station, and I'm looking forward to hanging some sheetrock!

Phase 1Phase 2Phase 3Phase 4

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